Horizontal Automatic Coiler Innovative Manufacturing Solutions

A horizontal automatic coiler is a sophisticated packaging machine designed for efficient coiling, winding, and bundling of flexible linear products. Our advanced systems expertly handle various materials including electrical cables, wires, PVC pipes, hydraulic hoses, and thermoplastic tubes. The machinery integrates multiple functions from precise length measurement and cutting to automated coiling and final packaging with film wrapping or strapping. This comprehensive automation streamlines production workflows while maintaining consistent output quality across different material types and diameters.

Automated coiling systems deliver substantial efficiency gains over manual operations. Our horizontal coilers typically increase output by 60-80% while reducing labor requirements by up to 70%. They ensure consistent coil diameter and tension control, minimizing product damage and material waste. The integrated counting and cutting mechanisms achieve measurement accuracy within ±0.5%, significantly reducing material giveaway. Additionally, these systems enhance workplace safety by eliminating repetitive strain injuries and can operate continuously with minimal supervision, maximizing production uptime.

Our horizontal automatic coilers feature versatile specifications to accommodate diverse production needs. Standard models handle material diameters from 2mm to 50mm with coil diameters adjustable between 150mm and 1200mm. Production speeds range from 15 to 45 coils per hour depending on material type and coil size. The systems incorporate precision servo motors for accurate length measurement, programmable logic controllers for customized operation parameters, and robust steel construction for long-term reliability. Optional features include automatic tying mechanisms, barcode labeling systems, and integration with downstream packaging equipment.

Absolutely. Our horizontal automatic coilers offer extensive customization options to match unique production environments. We can modify coil diameter ranges, integrate specific packaging materials like anti-static film or protective sleeves, and incorporate specialized feeding systems for delicate materials. The control systems can be programmed with multiple preset recipes for quick changeovers between product types. For challenging applications, we develop custom solutions including special tension control mechanisms, vision inspection systems, and specialized material handling features to ensure optimal performance for your specific products.

Regular maintenance is straightforward yet crucial for sustained coiler performance. Daily routines include cleaning critical components and visual inspection of wear parts (10-15 minutes). Weekly maintenance involves lubricating moving mechanisms and checking electrical connections (30-45 minutes). Monthly comprehensive maintenance includes calibration verification, belt tension adjustment, and detailed inspection of cutting blades and guiding systems (2-3 hours). We provide detailed maintenance schedules, video tutorials, and remote support to help your team maintain peak equipment performance. Most maintenance tasks can be performed by in-house technicians with basic training.

Fhope Packaging Machinery provides comprehensive after-sales support through multiple channels. Our global service network offers remote troubleshooting, on-site technical assistance, and 24/7 online support for urgent issues. We maintain extensive spare parts inventories at strategic locations worldwide to minimize downtime. Each customer receives detailed operation manuals, maintenance guides, and access to our online training portal. For ongoing support, we offer service contracts that include regular equipment inspections, software updates, and priority technical support. Our average response time for technical inquiries is under 4 hours during business days.