Automatic wire packing line Innovative Manufacturing Solutions

Automatic wire coilers significantly enhance packaging efficiency through streamlined wire winding and strapping processes. These advanced systems can process up to 40 coils per hour with consistent tension control and precise winding patterns. The non-contact operation eliminates manual handling risks while maintaining optimal production flow. With customizable programming options, our coilers adapt to various wire types and diameters, reducing changeover time by 60% compared to manual methods.

Our automatic wire coilers incorporate comprehensive safety systems including emergency stop buttons, safety light curtains, and overload protection mechanisms. The equipment features non-contact operation that minimizes operator interaction with moving parts. All machines comply with CE safety guidelines and include automatic fault detection systems. The safe unloading mechanism prevents coil collapse during transfer, while the enclosed design protects operators from wire ends and moving components.

Fhope automatic wire coilers accommodate diverse wire materials including steel, copper, aluminum, and specialty alloys. Standard models handle wire diameters from 1.5mm to 12mm and produce coil weights up to 2,000 kg. Both horizontal and vertical winding configurations are available, with coil diameters ranging from 800mm to 1,600mm. Customizable tension control systems ensure optimal winding for different material properties and surface finishes.

The integrated automatic strapping system works seamlessly with the coiling process to provide complete packaging solutions. After winding completion, the system automatically applies steel or plastic strapping at predetermined positions with consistent tension. This integrated approach eliminates secondary handling and reduces total packaging time by up to 45%. The strapping heads can be configured for single or multiple strap applications, with tension adjustment capabilities for different coil densities.

Fhope provides comprehensive maintenance support including detailed operation manuals, video tutorials, and remote assistance capabilities. We offer on-site training for your operators covering daily operations, routine maintenance, and troubleshooting procedures. Our service packages include scheduled maintenance visits, spare parts management, and 24/7 technical support. The equipment features self-diagnostic systems that alert operators to potential issues before they cause downtime.

Absolutely. Fhope specializes in customizing wire coiling solutions to match unique production environments. We can modify coil dimensions, integrate with existing conveyor systems, add specialized strapping patterns, or incorporate quality control sensors. Our engineering team works closely with clients to develop tailored solutions that address specific material handling needs, space constraints, and output targets. Custom automation features like barcode labeling and data tracking can also be integrated.