Steel coil wrapping machine Innovative Manufacturing Solutions

Our automated steel coil packaging lines handle multiple protective materials to suit various environmental and shipping requirements. Systems can apply standard polyethylene film, waterproof paper, VCI (Vapor Corrosion Inhibitor) paper for corrosion protection, and composite materials. Advanced models feature multi-layer application capabilities, allowing combinations like inner VCI paper with outer reinforced film. This flexibility ensures optimal coil protection whether for domestic transport or international shipping to humid or marine environments.

Our packaging solutions incorporate specialized handling features for sensitive coil surfaces. For polished stainless steel or coated materials, we implement non-marking rubber contact surfaces, adjustable wrapping tension controls (5-60 Newtons), and precision gap maintenance systems. The wrapping heads maintain consistent distance without surface contact, while programmable logic controllers automatically adjust parameters based on coil type. These features prevent surface scratching, imprinting, or coating damage, maintaining product quality through the packaging process.

We offer three automation tiers: Basic semi-automatic systems requiring minimal operator input for coil positioning; Fully automatic lines with integrated coil transport, wrapping, and strapping; Smart automated systems with IIoT connectivity for real-time monitoring and predictive maintenance. Our highest automation level can process up to 25 coils per hour autonomously, with features like automatic coil diameter detection, material consumption optimization, and cloud-based production reporting. This allows manufacturers to scale operations while maintaining consistent packaging quality.

Yes, our engineering team specializes in seamless integration with existing production environments. We conduct comprehensive facility assessments to ensure proper interface with overhead cranes, roller conveyors, and production flow patterns. Our systems support multiple industrial communication protocols including PROFINET, EtherNet/IP, and OPC UA for connectivity with plant-wide monitoring systems. Custom transition tables and lifting adapters ensure compatibility with your current material handling equipment, minimizing disruption during installation and commissioning phases.

All our steel coil packaging equipment meets international safety standards including CE certification, ISO 12100 for risk assessment, and ISO 13849 for safety-related control systems. Additional region-specific certifications include OSHA compliance for North American installations and GOST-R for CIS markets. Our machines feature comprehensive safety implementations: category 3 safety circuits, emergency stop systems per ISO 13850, physical guarding with electrical interlocks, and safety-light curtains at operator access points, ensuring protection for personnel and equipment.

Our systems maintain consistent packaging quality through automated parameter control and real-time monitoring. Programmable wrapping patterns ensure identical application regardless of operator shift changes. Integrated sensors monitor film tension (with ±2% accuracy), overlap consistency, and strapping force. The HMI interface displays quality metrics and alerts operators to any deviation from set parameters. Additionally, recipe management systems allow storage of specific settings for different coil types, ensuring repeatable results across production runs and operator teams.