Automatic Wire Coiler

Project Information

The horizontal wire winding and strapping machine is a state-of-the-art equipment designed to automate the wire winding and strapping processes. With a robust automation control system, it ensures precise, efficient, and seamless operations, catering to diverse industrial needs.

Key Features:

Meter Counter: Centimeter-precision length measurement with cut/wind feedback
Up Wheel: Ceramic-coated alloy for superior wear resistance
Down Wheel: Adhesive-covered bearing prevents damage and inversion

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Streamline Your Wire Coiling & Strapping Process

Eliminate labor-intensive manual work with a turnkey, automated system for winding, strapping and unloading.
Maintain uniform coil shape and precise tension control to minimize rework and material waste.
Scale up to 40 coils/hour (dual-head) or 20 coils/hour (single-head) to boost throughput and ROI.
Recall stored parameters instantly via PLC/HMI and IoT monitoring for rapid changeovers.
Reduce downtime with real-time diagnostics, fault alerts and built-in safety interlocks.

The Challenge: Overcoming Inefficient, Error-Prone Coil Production

Irregular shapes and inconsistent tension from manual or semi-auto winding.
Separate strapping steps extend cycle times and drive up labor costs.
Complex setup for different wire diameters leads to frequent errors.
Slow fault detection without integrated monitoring causes unnecessary downtime.

The Solution: Features & Benefits of the Automatic Wire Coiler

Experience a fully integrated, high-speed system designed to deliver consistent quality and maximum uptime.

Feature	Benefit / ROI
PLC/HMI-Controlled Operation with Stored Specifications	Quick changeovers between wire diameters and coil sizes by recalling stored settings, reducing setup time and errors.
High-Speed Winding (200–800 m/min) with Single or Dual Heads	Maximizes throughput: up to 40 coils/hour (dual head) or 20 coils/hour (single head), improving productivity.
Vertical Tension Wire Accumulator	Ensures uniform tension (adjustable via DC control), preventing overstretch or breakage, and improving coil quality.
Automatic Wire Feeding, Winding, and Cutting	Automates start/stop at preset lengths, reducing manual intervention and material waste.
Servo-Controlled Traverse Mechanism	Maintains precise coil shape during winding, ensuring consistent coil geometry and reducing rework.
Portal Cutter with High-Durability Blade	Provides accurate automatic cutting at preset lengths with long service life, minimizing downtime.
Integrated Automatic Coil Strapping	Automated PP strap dispensing, tensioning, and heat-weld sealing in multiple radial positions, securing coils for handling and transport.
Strap Accumulator & Tension Control	Accumulates strap length with feedback-controlled feeding speed; adjustable tension ensures reliable strap integrity.
Automatic Unloading Module	Program-controlled crane or guide-rail unloading places strapped coils in gathering position, streamlining workflow.
IoT-Enabled Monitoring & Alarm System	Real-time data on winding speed, tension, strapping status, and fault alerts; reduces downtime and maintenance costs.
Safety Features (Limit Switches, Anti-Collision, Guardrails, Soft Start/Stop)	Protects operators and equipment; automatically halts on wire break or fault, enhancing workplace safety.
Configurable Frame & Components	Modular, welded-steel frame with premium branded components ensures durability and easy upkeep, lowering long-term operating costs.

Technical Specifications

Specification	Details
Wire Diameter Range	Customized per application
Winding Speed	200–800 m/min
Coil Throughput	Up to 40 coils/hour (dual head); 20 coils/hour (single head)
Center Height	Approx. 1000 mm from ground (adjustable)
Tension Accumulator Length	5–20 m (adjustable), tension controlled via DC-24V cabinet
Power Supply	380/440 V AC, 60 Hz
Control System	PLC with HMI touchscreen; IoT monitoring capability
Traverse Control	Servo motor–driven for precise coil layering
Cutting System	Portal cutter with hardened steel blade; automatic operation
Strapping Module	PP strap width 10 mm, thickness 0.8 mm; friction/vibration joint; multiple radial straps (3–6 positions)
Strap Accumulator	Feedback-controlled PP belt pay-off; adjustable feeding speed
Unloading Module	Program-controlled crane/guide rail system for coil removal
Safety Devices	Limit switches, compression springs, anti-collision sensors, guardrails, soft start/stop
Environmental Conditions	Suitable for typical plant environments; consult for extremes
Frame & Build	Welded steel frame; modular design for easy maintenance

Ideal Applications & Industries

Wire Manufacturers: Automated high-speed winding and strapping for steel, aluminum, or specialty wire coils.
Steel Processing Plants: Integrated winding-strapping solutions to improve coil quality and packaging consistency.
Industrial Packaging Facilities: End-to-end coil handling systems to streamline operations and reduce labor dependence.
High-Volume Production Environments: Scalable automation for continuous coil output and minimal downtime.
Customized Coil Production: Frequent changeovers across varying wire diameters with instant recall of settings.

Company Advantage

Wuxi BuHui’s Automatic Wire Coiler delivers a fully integrated solution: high-speed winding, precise tension control, seamless strapping and automatic unloading. With PLC/HMI memory recall and IoT diagnostics, you achieve rapid setup, real-time monitoring and minimal errors. Modular construction and premium components lower maintenance and energy costs, while advanced safety features protect personnel and machinery. Transform your wire production into a high-efficiency, low-downtime operation.

Request a Quote

Ready to optimize your wire coiling and strapping? Contact Wuxi BuHui today to discuss your requirements and request a customized proposal.

An automatic steel wire machine automates the production, handling, and packaging of steel wires with high precision and speed. It minimizes manual effort, improves operational efficiency, and ensures consistent output quality. Ideal for industrial use, it enhances productivity and meets the demands of modern steel wire manufacturing processes.