Advanced Full-Automatic Wire Packaging Line: Comprehensive Solution for the Steel Wire Industry

The Full-Automatic Wire Packaging Line is designed with cutting-edge technology to meet CE standards, making it a highly efficient and advanced solution for the steel wire industry. Developed by FHOPE, this system addresses critical challenges such as manpower shortages and packaging costs while significantly improving operational efficiency and productivity.

The FHOPE Group provides end-to-end support, including sales, design, quality assurance, and after-sales services, ensuring tailored solutions to meet the unique requirements of each customer.

Core Components and Features

A. Vertical Tension Wire Accumulator

• Key Features:

• Designed to store wire in a vertical orientation with adjustable tension control.

• Assembled with steel plates for robust durability.

• Operated via a DC-24V control cabinet for precise adjustments.

• Handles a cumulative wire length of 5m-20m, suitable for diverse production needs.

• Equipped with a deceleration motor to avoid over-tensioning and wire breakage.

• Safety Enhancements:

• Includes multiple limit switches for emergency stopping if a wire breaks, ensuring operational safety.

• Benefits:

• Enhances efficiency by securely storing wire and maintaining tension.

• Reduces risks of wire damage during storage and processing.

B. Automatic Coiling Machine

• Key Features:

• Controlled by a Programmable Logic Controller (PLC) to store wire specifications for quick and efficient setup.

• Includes a double winding head for continuous operation, minimizing downtime.

• Automatically performs wire feeding, winding, and cutting, reducing manual input.

• Advanced Controls:

• Features an HMI touch screen for intuitive operation, with speed control and an emergency stop button.

• Utilizes a servo motor for precise transverse movement and coil shaping.

• Safety and Accuracy:

• Integrated automatic alarm system alerts operators to abnormalities during operation.

• Equipped with a length meter counter featuring aluminum alloy wheels and ceramic-treated PU wheels for durability and accuracy.

• Benefits:

• Increases productivity with seamless automation.

• Ensures uniform and precise coiling, reducing material waste and errors.

C. Automatic Coil Strapping Machine

• Key Features:

• Automatically applies PP belts to securely strap wire coils.

• Adjusts tension automatically for consistent strapping.

• Features hot welding for durable seals at the strapping positions.

• Straps coils at multiple positions (3-6) to enhance stability during transport.

• Automation and Customization:

• Controlled by a PLC program, reducing the need for manual adjustments.

• Adjustable tension accommodates varying coil sizes.

• Ease of Use:

• Belt distributor and accumulator are fixed in position for easy operation.

• Benefits:

• Increases safety and reliability during storage and transportation.

• Saves labor costs and boosts operational efficiency.

  
  

D. Automatic Wire Coil Unloading Machine

• Key Features:

• Automatically transfers coils from the strapping position to the unloading area.

• Operated via automatic program control for smooth and precise movements.

• Technology Integration:

• Equipped with a crane and guide rail system to facilitate stacking and unloading.

• Benefits:

• Completes the final step of the packaging process efficiently.

• Reduces manual labor and ensures secure handling of finished coils

  
  

Advantages of the Full-Automatic Wire Packaging Line

1. Enhanced Efficiency:

• Automates the entire process, from coiling to stacking, significantly reducing downtime and manual errors.

2. Improved Accuracy:

• Ensures precise tension control, coiling, and strapping, resulting in consistent and high-quality output.

3. Cost-Effectiveness:

• Reduces labor dependency and minimizes material waste, optimizing overall costs.

4. Safety and Reliability:

• Built with robust safety features, including limit switches, emergency stops, and alarms.

• Incorporates high-quality components from well-known brands for durability and long-term performance.

5. Customizable Solutions:

• Offers options like weighing systems, labeling machines, and adjustable strapping configurations to meet specific requirements.

Technical Data

Applications in the Steel Wire Industry

The Full-Automatic Wire Packaging Line is ideal for:

• Steel Wire Manufacturing Plants

• Cable Production Facilities

• Metal Coil Processing Centers

• Industrial Packaging Operations

Why Choose FHOPE’s Packaging Line?

• Comprehensive Support: From initial consultation to after-sales services, FHOPE ensures seamless integration into your operations.

• Advanced Automation: Incorporates state-of-the-art technology for unmatched performance.

• Safety and Compliance: Designed to meet CE standards, ensuring safe and reliable operations.

• Tailored Solutions: Customizable features to suit unique production needs.

By investing in the Full-Automatic Wire Packaging Line, businesses can streamline their packaging processes, improve productivity, and maintain high standards of product quality while minimizing operational costs. This packaging line is a testament to FHOPE's commitment to innovation and excellence in the steel wire industry.