FPCA Series Cable wrapping machine

Project Information

The FPCW series cable packaging machine is designed to provide high-speed, cost-effective, and aesthetically pleasing packaging for cable coils and similar products. With its advanced technology and customizable features, it offers exceptional flexibility and efficiency.

Key Features

PLC & HMI–driven full automation
Switchable manual/automatic operation
Converter-based ring and roller speed control
Multi-material compatibility with auto cut-off

Get Free Quote Now

The Challenge: Overcoming Cable Coil Packaging Issues

High Labor & Ergonomic Strain Manual wrapping demands multiple operators and causes repetitive-strain fatigue.
Inconsistent Quality & Appearance Variations in overlap and tension lead to uneven wraps and damage protection.
Throughput Bottlenecks Traditional methods can’t sustain 15–20 sec/coil cycle times needed for modern lines.
Material Waste & Cost Overruns Lack of auto-cutting and tension control wastes film and drives up expenses.
Size Variability & Changeover Delays Diameter and width changes require fast, accurate central positioning and speed adjustment.
Safety & Fault Response Abrupt starts/stops and missing guards increase risk and unplanned downtime.
Customization & Integration Clients need machines tailored to their mechanical specs and existing lines.
Maintenance & Reliability Easy serviceability, proven components, and automatic alarms minimize outages.

Solution: Features & Benefits of the FPCW Series

Feature	Benefit & ROI
PLC & HMI Auto Operation	Touchscreen setup and remote control cut training time and guarantee repeatable cycles.
Easy Load/Unload System	Simplifies coil handling to reduce manual effort and speed changeovers.
Manual & Auto Modes	Switch between continuous auto-run or manual setup for testing and special jobs.
Inverter-Controlled Ring & Roller Speeds	Fine-tune 15–20 sec cycle times and roller support speeds for any coil size.
Central Positioning	Automatically aligns small to large coils for perfect wrap placement every time.
Precision Tension Control	Maintains uniform film tension to avoid loose or over-tight wraps and reduce waste.
Auto Material Cut & Anti-Fold Brake	Clean film cut-off prevents folding or entanglement—no rework needed.
Guardrails, Soft Start/Stop & Alarms	Enhances safety, smooths acceleration, and signals faults for quick fixes.
Multi-Media Compatibility	Accepts various films and materials so you can choose the optimal pack media.
Customizable Design	Configure dimensions, coil capacity, and integration points to your layout.
High-Speed Cycle	15–20 sec per coil meets demanding production rates and removes line delays.
Branded Key Components	Siemens PLC/HMI, Schneider inverters and quality motors ensure uptime and easy service.

Technical Specifications

Parameter	Specification / Notes
Machine Series	FPCW Cable Coil Wrapping Machine
Wrapping Speed	15–20 seconds per coil
Control System	PLC-driven with optional HMI touchscreen
Ring & Roller Speed	Inverter-adjustable (tuned for 15–20 sec cycles)
Coil Diameter & Width	Customizable; supports small to large cable coils
Tension Control	Special breaker device for precise film tension
Material Cutting	Automatic cutting with anti-fold brake
Safety Features	Guardrails, soft start/stop, emergency stop, light alarms
Power Supply	380 V, 50/60 Hz, 3-phase (or per facility spec)
Branded Components	Siemens PLC/HMI, Schneider inverters, quality motors/sensors
Operation Modes	Automatic or manual
Customization Options	Dimensions, integration interfaces, coil capacity, control logic

Ideal Applications & Industries

Cable & Wire Manufacturers High-speed, uniform wrapping elevates protection and presentation.
Electrical & Electronics Suppliers Consistent, aesthetic wraps for power, data, and specialty cables.
Contract Packaging Providers Expand services with premium coil wrapping across various cable types.
OEMs & System Integrators Seamless end-to-end automation by integrating FPCW into your line.
Logistics & Warehousing Uniform wraps prevent transit damage and simplify handling.
Maintenance & After-Sales Teams Branded parts and auto-alarms deliver easy upkeep and high uptime.

Company Advantage

Wuxi BuHui’s FPCW Cable Coil Wrapping Machine combines high-speed automation, PLC/HMI control, and precision tension/positioning to deliver uniform, protective wraps in just 15–20 seconds. Inverter-adjustable speeds and central positioning guarantee consistency across coil sizes, while automatic cutting and anti-fold brakes minimize waste. Built-in soft start/stop, guardrails, and light-alarm systems maximize safety and uptime. Multi-media compatibility and full customization adapt seamlessly to your production environment. Premium Siemens and Schneider components ensure reliable performance and easy service, making Wuxi BuHui your trusted partner for superior cable coil packaging.

Request a Quote

Ready to transform your cable packaging? Contact Wuxi BuHui with your coil dimensions and production requirements. We’ll tailor an FPCW Cable Coil Wrapping solution that boosts throughput, cuts labor and material costs, and delivers consistently high-quality, protective packaging.

The FPCA Series Cable Wrapping Machine is designed for efficient and precise wrapping of cables and wires. Its advanced technology ensures tight and secure packaging, enhancing product protection during storage and transport. With user-friendly controls and customizable settings, it streamlines the wrapping process for various cable types and sizes.