Cable winding strapping

Project Information

The FHOPE full-auto cable coiling and wrapping packaging line is a cutting-edge, highly automated system designed to streamline cable manufacturing operations. With advanced technology, user-friendly controls, and compliance with CE guidelines, this machine is tailored to meet the exacting demands of the cable industry.

Advantages

Automates coiling through stacking to slash downtime and errors
Photocell + PLC integration delivers pinpoint process control
Centralized multi-line operation cuts manual labor needs
Adapts to diverse cable sizes for maximum production flexibility

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Manual or semi-auto coil strapping ties up too much labor and yields uneven tension. Wuxi BuHui’s Automatic Cable Coil Strapping Machine automates up to 60 coils/hour with heat-welded PP straps and precise tension control—so one operator keeps production flowing.

The Challenge: Strapping Bottlenecks

High Labor & Variability: Multiple operators needed; inconsistent tension risks loose or damaged coils.
Poor Integration: Hard to sync with winding/payoff stations—adds manual handoffs.
Quality Failures: Weak joints and tension fluctuations can deform coils during handling and transport.
Slow Changeovers: Varying coil sizes require manual adjustments that slow throughput.
Lack of Fault Alerts: No automated error detection delays troubleshooting and extends downtime.
Safety & Compliance: CE-rated guards and reliable sensors are essential to protect operators.
Scalability Pressure: Growing lines demand one-operator, multi-station management to contain labor costs.

The Solution: Features & Benefits

Feature	Benefit & ROI
PLC/HMI Profiles	Store coil dimensions, strap count, tension settings—instant changeovers and consistent results.
Up to 60 Coils/Hour	High-speed strapping slashes labor versus manual methods.
Heat-Weld PP Strap Head	Secure joints with adjustable tension for reliable bundling.
1/2/4-Strap Modular Design	Choose strap count per coil to balance speed and stability.
Sensor-Driven Error Alarms	Auto alerts for jams or misalignment—fast fixes minimize downtime.
Seamless Integration	Links effortlessly to winding, payoff, or conveyor systems for continuous flow.
CE-Compliant Safety Guards	Protect operators with interlocks and emergency stops.

Technical Specifications

Parameter	Specification
Model	Automatic Cable Coil Strapping Machine
Cable Ø	1–20 mm
Coil ID	130–305 mm
Coil OD	240–600 mm
Straps/Coil	1, 2 or 4
Speed	40–70 coils/hour (standard 60)
Power	AC 380 V, 50/60 Hz, 3-phase
Air Supply	6 bar
Control	PLC & HMI touchscreen (English)
Safety	CE guards, interlocks, E-stop

Ideal Applications & Industries

Cable & Wire Plants: Secure high-speed bundling with minimal labor.
Contract Packaging: Offer modular strap counts to meet varied demands.
System Integrators: Embed into winding/payoff lines for full automation.
Logistics & Warehousing: Ensure tight coils for safe storage and transport.

Request Your Tailored Quote

Contact Wuxi BuHui with your coil specifications to configure a high-speed strapping system that cuts labor, boosts consistency, and keeps production moving.

Cable winding strapping provides a reliable method for bundling and securing cables, preventing damage and tangling. Made from strong, flexible materials, it offers excellent durability and can adapt to different cable sizes. This strapping is essential for efficient storage and transport, streamlining operations across various industries.