Spiral Orbital Wrapper

Project Information

The Spiral Orbital Wrapper Machine is a versatile and efficient packaging solution for aluminum profiles, rods, panels, pipes, and other straight products. Designed for durability and adaptability, it ensures secure and professional packaging for transportation and storage.

Key Features:

PLC/HMI programs
Variable-speed conveyors
Unmanned cutter
Environmental protection
Reduced waste & labor

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Maximize Throughput & Protect Your Loads

Eliminate inconsistent wrapping and transport damage
Cut labor costs with intuitive PLC/HMI controls
Integrate seamlessly into any turnkey line
Enable non-technical staff to master operation in under an hour
Reduce film waste and boost ROI with precise tension control

The Challenge

Unstable Loads & Damage Risk: Manual wrapping leaves pallets and profiles vulnerable in transit.
High Labor & Training: Skilled operators and constant adjustments drive up costs.
Line Bottlenecks: Unsynchronized conveyors and controls cause miswraps and downtime.
Multiple Machines Needed: Different products demand separate wrap systems.
Maintenance Delays: Lack of diagnostics stretches troubleshooting and downtime.

Solution Highlights

Feature / Component	Benefit / ROI
PLC/HMI Programmable Control	Quickly select auto/manual wrap programs; non-technical staff train fast and operate error-free.
Inverter-Controlled Conveyors & Ring	Sync with upstream/downstream lines; optimize cycle times for higher throughput.
Auto Detection & Centering	Photo-eyes or rollers position loads precisely, ensuring uniform film application.
Flexible Material Compatibility	Support stretch film, knit belt, VCI paper or combinations—no extra machines needed.
Optional Auto Cutting & Feeding	Hands-free cycle end: clamp, cut and accelerate turnaround without manual intervention.
Modular Turnkey Integration	Single-vendor stacking, conveying, wrapping and strapping solution simplifies project management.
Factory-Wide Quality Control	Built under one roof for consistent performance and reliability.
Alarms & Diagnostics	Instant error alerts and guided troubleshooting minimize downtime.
Safety Guards & Emergency Stop	Fully enclosed moving parts and dead-man switches protect operators.
Rapid Deployment	Installs on flat ground; operational training in less than 60 minutes.
Energy-Efficient Design	Inverter drives and optimized cycles cut power consumption.
Universal Size Handling	Wrap pallets and straight products of virtually any dimension.

Technical Specifications

Parameter	Specification
Model	Spiral Orbital Stretch Wrapper
Load Types	Pallets, profiles, pipes, panels, straight/stacked items
Dimensions	Pallet footprint per spec; OD 500–1200 mm, length 2000–6000 mm
Power	AC 380 V / 50–60 Hz, ~6.5 kW
Ring Speed	30–60 r/min (inverter-controlled)
Wrapping Speed	2–10 m/min
Overlap Rate	20%–90% adjustable
Conveyors	Belt or rollers with inverter drives; product-friendly surfaces
Sensors & Centering	Photoelectric or roller-based auto adjustment
Control	PLC with HMI touchscreen, alarms & diagnostics
Cutting & Feeding	Optional automatic film clamp & sever
Installation	Flat, hard ground ≥1 ton/m²; minimal foundations
Safety	Guarding, emergency stop, alarm indicators
I/O Interfaces	PLC connections for conveyors, stackers & strappers
Environment	Industrial ambient; optional dust & moisture protection
Throughput	Up to 5× manual wrapping speeds
Materials	Stretch film, knit belt, VCI paper, combos
Maintenance	Modular design for quick servicing; HMI alerts
Quality	Single-site manufacture under strict QA

Ideal for These Industries

Logistics & Distribution
Metal Profile & Pipe Fabrication
Panel & Board Manufacturing
3PL & Contract Packaging
Automotive & Machinery Parts
Food & Beverage Pallet Packing
Pharmaceutical & Healthcare
E-commerce Fulfillment
Heavy Industrial Manufacturing
Turnkey Packaging Projects

Request Your Custom Quote

Contact us today to specify your load dimensions, throughput goals, and integration needs. We’ll deliver detailed drawings, competitive pricing, and a turnkey solution that boosts safety, efficiency, and ROI.

The Spiral Orbital Wrapper is a versatile packaging machine designed for wrapping elongated items like pipes, rods, and panels. Its spiral wrapping technique ensures secure and consistent coverage, enhancing product protection during handling and transport. With adjustable settings and durable construction, it suits a wide range of industrial packaging needs.