Pipe Horizontal Orbital Wrapping Machine

Automatic Horizontal Wrapping and Strapping Line

Project Information

The Steel Tube Wrapping Machine is a robust and efficient packaging solution designed for steel tubes, bars, sheets, and bundles. It ensures secure and professional wrapping, reducing costs and improving protection during transportation.

Key Features:

Durable Ring Design: 5-Year Warranty
Flexible Modes: Manual/Semi-Auto
Fast Wrapping: 1-Min Wrap
Enhanced Protection: Anti-Shift
Custom Integration: Easy Fit

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Why Manual Wrapping Falls Short

Drains Productivity: 10+ minutes per bundle erodes throughput and inflates labor costs.
Unpredictable Tension: Uneven wrap leads to film waste or damaged bundles.
Surface Damage: Scratches and dents compromise quality—especially for coated tubing.
One-Size-Does-Not-Fit-All: Wide OD (300–2000 mm) and weight (100–5000 kg) range overwhelms manual methods.
Slow, Complex Setup: Foundations and specialist installers delay deployment.
High Consumable Use: Excess film, banding, and cartons drive up material spend.
Safety Risks: Manual handling exposes operators to pinch points and fatigue.

Technical Specifications

Parameter	Specification
Product Name / Model	Steel Tube Horizontal Orbital Wrapping Machine
Supported Bundle OD	300–1800 mm
Bundle Length	2000–8000 mm
Bundle Weight	100–5000 kg
Power Supply	AC 380 V, 50/60 Hz (or per requirement)
Power (Motor Rating)	6.0 kW
Film Width	Up to 500 mm stretch film (PE) or compatible paper/knit belt
Turning Speed	20–60 r/min (inverter-controlled)
Wrapping Speed	2–12 m/min
Overlap Rate	20%–90%
Tension Control	Automatic film draw-back device
Installation Requirements	Flat, hard ground ≥1 ton/m²; no foundation needed; standard utilities
Operation Training	Non-technical personnel up to speed within 1 hour
Safety Features	Electro-welded mesh guards; protective rails; automatic alarms
Warranty	Ring structure: 5 years
Throughput & ROI	Wrap cycle ~1 minute vs. ~10 minutes manually; reduces labor by ~50%
Integration Options	Optional conveyors, PLC interfaces for automatic line connection
Environmental & Compliance	Meets noise and emission standards for industrial equipment
Maintenance Access	Clear diagnostics; easy access to components

Introducing the Steel Tube Horizontal Orbital Wrapper

Rock-Solid Ring with 5-Year Warranty – Ensures continuous operation under heavy loads.
Auto Tension-Control – Delivers uniform wrap, reduces film use, and eliminates loose ends.
Wide Range Handling – Covers OD 300–2000 mm, lengths to 8000 mm, weights up to 5000 kg in one system.
Quick, Foundation-Free Install – Mounts on flat, hard ground; up and running in under an hour.
PLC-Driven, Photocell-Guided – Automates cycles, syncs conveyors, and guarantees precise start/stop.
Variable Speed & Overlap – Adapt turn (20–60 rpm) and wrap (2–12 m/min) speeds plus 20–90% overlap for optimal cycle time.
Material Flexibility – Accepts PE film, VCI paper, knit belt, or combinations for corrosion and moisture protection.
Built-In Safety & Diagnostics – Mesh guards, alarm indicators, and clear error messages keep staff safe and uptime high.
Forklift-Ready Station – Simple bundle loading/unloading accelerates workflow.

Benefits You’ll Measure

50% Less Labor – Wrap cycle drops from ~10 min to ~1 min.
Lower Material Costs – Precise tension and overlap cut film consumption.
Faster ROI – Rapid deployment and minimal training deliver payback in weeks.
Enhanced Safety – Automated operation reduces manual handling and associated risks.
Seamless Integration – PLC interfaces plug into existing lines, boosting end-of-line throughput.

Perfect For

Steel Tube & Pipe Manufacturers
Metal Bar & Section Producers
Structural Steel Assemblers
Heavy Equipment Parts Suppliers
Logistics & Distribution Centers
Shipyards & Offshore Suppliers
Contract Packaging Providers

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Ready to boost safety, cut costs, and accelerate throughput? Contact our team with your bundle specs and production goals. We’ll tailor a solution and deliver detailed drawings and competitive pricing—fast.

The Solution: Features & Benefits of the Steel Tube Horizontal Orbital Wrapping Machine

Feature / Component	Benefit / ROI
Robust Ring Structure with 5-Year Warranty	Durable, long-lasting performance under heavy loads; minimizes downtime and maintenance costs.
Automatic Tension-Control Film Draw-Back Device	Maintains consistent wrap tension across varied bundle sizes; prevents loose wraps and excessive film consumption.
Wide Size Range Capability	Handles OD 300–2000 mm, lengths 2000–8000 mm, weights 100–5000 kg in one machine; avoids need for multiple wrappers.
Quick Installation & Operation (<1 Hour Training)	Mounts on flat, hard ground without foundations; intuitive controls let non-technical staff start wrapping bundles quickly, reducing commissioning time.
PLC-Driven Operation & Photocell Positioning	Automates wrap cycles, synchronizes conveyors and ring rotation; ensures accurate start/stop positions, avoids miswraps, and increases line throughput.
Inverter-Controlled Ring & Conveyor Speeds	Adjustable turn speed (20–60 r/min) and wrapping speed (2–12 m/min) adapt to bundle dimensions and film type for optimized cycle times.
Adjustable Overlap Rate (20%–90%)	Fine-tunes wrap coverage for secure protection and minimized film use, lowering material costs.
Support for Multiple Packing Materials	Accepts PE/stretch film, knit belt, VCI paper, or combinations; provides flexibility for corrosion protection or specialized needs.
Safety Guards & Easy Maintenance	Electro-welded mesh guards and protective rails shield operators; clear indicator alarms and diagnostics simplify troubleshooting and upkeep.
Forklift-Compatible Wrapping Station	Allows straightforward loading/unloading of tray or bundle by forklift; supports manual or semi-auto orientation for varied workflows.
Seamless Production Line Integration	Can connect to automatic packing lines; PLC interfaces enable smooth material flow from bundle prep through wrapping, boosting throughput.
Labor & Material Savings	Reduces wrapping time from ~10 minutes manually to ~1 minute per cycle; cuts labor costs by ~50% and reduces need for banding/cartons.

Ideal Applications & Industries

Steel Tube & Pipe Fabricators: Secure stretch-wrap or paper wrap of tube bundles for storage and sea transport, preventing shifting and corrosion.
Metal Bar & Section Producers: Wrap bundles of bars, sections, or rods with consistent tension for handling and shipping.
Structural Steel & Tube Assemblers: Protect welded assemblies or bundled profiles during transit.
Heavy Equipment & Machinery Parts: Wrap large or heavy cylindrical parts to safeguard surfaces and facilitate handling.
Logistics & Distribution Centers: Automate end-of-line wrapping of heavy bundles to increase throughput and reduce labor.
Shipyards & Offshore Suppliers: Provide sea-worthy wrapping for bundles destined for marine environments, reducing corrosion risk and movement.
Contract Packaging Providers: Offer reliable, fast wrapping services for clients with diverse bundle sizes and materials.
Industrial Manufacturing Plants: Integrate robust orbital wrapping into production lines for large-scale bundle protection and cost savings.

The Pipe Horizontal Orbital Wrapping Machine is engineered for efficient and secure packaging of pipes and cylindrical items. Designed to handle various pipe sizes, it ensures consistent wrapping with adjustable tension and speed settings. Its robust construction and user-friendly operation make it an excellent choice for industries focused on durability and protection during transport.