Semiauto horizontal orbital wrapping machine S200
Project Information
The Semi-Automatic Horizontal Stretch Wrapper is a versatile packaging solution designed to enhance production efficiency and ensure safety with its advanced features. Its robust design, intelligent control systems, and adaptability make it ideal for various industrial applications.
Key Features:
Stable & Efficient: Dual rings & wheels for sturdy, low-energy running
Intuitive Control: PLC + HMI for one-touch precision
Custom Speed & Tension: Converter-driven speed and fine tension tweaks
Safe Operation: Soft start/stop and guardrails prevent accidents
Modular Add-Ons: Auto cutter and tailored conveyors integrate seamlessly
The Challenge: Overcoming Packaging Bottlenecks
- Uneven Wrap Tension: Inconsistent film overlap leads to unstable bundles and wasted material.
- Manual Positioning Delays: Frequent OD adjustments slow cycle times and drive up labor costs.
- Poor Line Integration: Without conveyor synchronization or sensors, automated lines stall and throughput suffers.
- Safety & Maintenance Risks: Lack of alarms, guardrails, and soft starts increase downtime and incident potential.
- Throughput Constraints: Slow or interrupted cycles cause downstream delays and lower overall efficiency.
The Solution: Model S200 Features & Benefits
| Feature | Benefit / ROI |
|---|---|
| Double-Ring & PU-Wheel Drive | Delivers smooth, vibration-free rotation—ensuring uniform wraps and cutting rework. |
| PLC/HMI & Photocell Positioning | Automates start point and cycle settings—minimizing human error and boosting output. |
| Converter-Controlled Speed (20–120 r/min) | Fine-tunes wrap speed for any diameter or film type—optimizing cycle time and material use. |
| Motor-Driven Conveyors (In/Out) | Integrates inline for hands-free loading—reducing handling time and labor. |
| Adjustable Tension Brake | Sets ideal film tension—eliminating slippage and cutting film waste. |
| Auto Alarm & Diagnostics | Instant fault alerts simplify troubleshooting—minimizing downtime. |
| Support Rails & Guides | Centers any OD size automatically—removing manual repositioning. |
| Soft Start/Stop & Guardrails | Ensures operator safety and smooth conveyor operation—protecting equipment. |
| Quick-Release Film Carriage & Cutter | Makes film changes and clean cuts fast—cutting downtime and improving safety. |
| Plug-&-Play Installation | Only power and air needed—accelerating commissioning and lowering costs. |
Wrapping Process Overview
- Detection: Photocell senses bundle arrival; PLC sets wrap start.
- Orbital Rotation: Double-ring assembly spins smoothly; support rails hold the load centered.
- Film Application: Carriage feeds film with preset overlap and tension; alarms trigger on any deviation.
- Cut & Release: Automatic cutter severs film; soft stop and guardrails ensure safety.
- Reset: Carriage retracts and conveyor advances the next bundle—ready for the next cycle.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | S200 |
| Length Range | > 300 mm |
| OD Range | 10–200 mm |
| Capacity | 10–100 kg |
| Conveyors | 2 000 mm motor-driven (in & out) |
| Speed | 4–12 m/min |
| Ring Speed | 20–120 r/min |
| Power | ≈ 2.1 kW, AC 380 V/60 Hz |
| Film Width | 120–200 mm |
| Film Roll OD/ID | 150–200 mm / 50 mm |
| Controls | PLC with HMI & photocell sensors |
| Safety | Soft start/stop; guardrails; auto alarms |
| Installation | Power & compressed air only |
| Options | Additional film types; custom conveyor lengths; auto cutter |
Ideal Applications & Industries
- Pipe, Tube & Profile Makers: Automate bundle wrapping for shipping or storage.
- Timber & Flooring Producers: Secure boards against moisture and movement.
- Furniture Component Suppliers: Protect rails and extrusions during transport.
- Extrusion Plants: Prevent surface damage on aluminum/plastic profiles.
- 3PL & Contract Packers: Integrate inline wrapping for varied horizontal loads.
- Industrial Distributors: Ensure consistent, damage-resistant packaging.
Why Choose Us?
- Orbital Wrapping Expertise: Our double-ring, PU-wheel design delivers stable, high-speed rotation.
- Seamless Integration: PLC/HMI control and motor-driven conveyors fit any line with minimal setup.
- Customizable & Versatile: Tension, speed, and conveyor configurations adapt to every product.
- Built-In Safety & Diagnostics: Soft start/stop, guardrails, and alarms keep your line running 24/7.
- Fast ROI: Cut film waste, labor hours, and cycle times for a rapid payback.
- Responsive Service: Technical support, preventive maintenance, and spare parts on demand.
Request a Quote
Ready to streamline your horizontal packaging? Contact us with your bundle dimensions, throughput goals, and integration needs. Our experts will deliver a tailored solution, competitive pricing, and full support for a seamless rollout.
The Semiauto Horizontal Orbital Wrapping Machine S200 offers reliable and efficient wrapping for elongated products. Designed for semi-automatic operation, it is suitable for various industries requiring secure and consistent packaging. With adjustable settings and a robust build, the S200 enhances productivity while ensuring optimal protection for packaged items.
Inquire About This Project
Contact Information
- +8613951501635
- info@cnbhpac.com
- +8613951501635
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