Economic Horizontal Orbital Stretch Wrapper S100
Project Information
The Semi-Automatic Orbital Stretch Wrapper is a reliable and efficient solution for wrapping horizontal products like pipes, bars, and floorboards. Its adaptable design ensures secure and professional packaging, making it ideal for various industries.
Key Features:
Ring-Type Wrapping: Delivers consistent and even coverage.
Adjustable Tension & Overlap: Customizable for different wrapping needs.
Soft Start/Stop: Ensures smooth operation and longer machine life.
PU-Covered Rollers: Protects product surfaces during handling.
Safety Guardrails: Enhances operator safety during operation.
The Challenge: Balancing Cost & Performance
- Budget Limits vs. Capabilities: Skimping on features leads to uneven wraps and higher long-term costs.
- Poor Line Synchronization: Generic wrappers stall conveyors, creating handling delays and lost throughput.
- Varying Bundle Sizes: Manual diameter and length adjustments slow cycles and tie up operators.
- Inconsistent Wrap Quality: Uneven tension and overlap cause unstable bundles and wasted film.
- Hidden Downtime Costs: Without diagnostics or alarms, troubleshooting drags on and downtime spikes.
- Operator Safety Risks: Missing guardrails and unstable drives expose staff to hazards and compliance issues.
The Solution: Key Features & ROI
| Feature | Benefit / ROI |
|---|---|
| Inline Infeed & Outfeed Conveyors | Integrates hands-free into existing lines—cutting handling time and operator costs. |
| Adjustable Ring Speed (20–100 r/min) | Matches wrap speed to each bundle—minimizing film use and cycle time. |
| Tension & Overlap Control | Ensures stable, uniform bundles—reducing film waste by up to 20 %. |
| PLC/HMI Diagnostics & Alarms | Speeds fault detection—shrinking unplanned downtime and service costs. |
| Guardrails & Stable Drive | Protects operators and keeps bundles centered—avoiding rework. |
| Soft Start/Stop & Reset | Reduces mechanical stress—extending equipment life and uptime. |
| Inverter-Controlled Conveyors | Adapts speed to line demands—smoothly handling all bundle lengths. |
| Centralizing Guides & Rollers | Stabilizes items automatically—eliminating manual repositioning. |
| Multi-Film Compatibility | Supports LLDPE/PE/HDPE—balancing protection and budget needs. |
| Quick-Change Carriage & Cutter | Slashes roll-change times and ensures clean film cuts. |
Wrapping Process Overview
- Detection & Positioning: Infeed conveyor moves bundle into station; PLC/HMI confirms start point.
- Orbital Rotation: Ring spins around bundle at set speed; guardrails and guides hold it steady.
- Film Application: Carriage wraps with preset tension and overlap; soft start/stop ensures smooth feed.
- Monitoring & Alarms: PLC tracks speed, tension, and errors; auto-alerts on film breaks or overloads.
- Cut & Release: Optional cutter severs film; ring resets and outfeed conveyor clears the bundle.
- Next Cycle Ready: Film carriage repositions—minimal operator input required.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | Economic Horizontal Orbital Wrapper |
| OD Range | 50–200 mm |
| Length | > 1500 mm |
| Conveyor Lengths | 1000 mm in/out (inverter-driven) |
| Conveying Speed | 4–15 m/min |
| Ring Speed | 20–100 r/min |
| Power | ≈ 1.5 kW, AC 380 V/60 Hz |
| Film Width | 120–200 mm |
| Film Roll OD/ID | 150–200 mm / 50 mm |
| Control | PLC with HMI & alarms |
| Safety | Guardrails, soft start/stop, auto alarms |
| Installation | Power & compressed air only |
| Options | Auto cutter, additional film types, extended conveyors |
Ideal Applications & Industries
- Pipe & Tube Producers: Inline bundle wrapping for shipping and storage.
- Profile & Extrusion Plants: Protect long sections from scratches and shifting.
- Timber & Flooring Manufacturers: Secure boards against moisture and transit damage.
- Furniture Component Suppliers: Wrap rails, frames, and extrusions efficiently.
- 3PL & Contract Packers: Offer cost-effective wrapping for varied client needs.
- Composite & Plastic Fabricators: Ensure stable, non-abrasive packaging.
Why Choose Us?
- Cost-Effective Innovation: Get advanced wrapping features without the premium price.
- Fast, Plug-&-Play Integration: Minimal setup—power and air only—so you start wrapping immediately.
- Operator-Friendly Design: Intuitive HMI, auto-alarms, and quick-change carriage simplify daily use.
- Built-In Safety & Reliability: Guardrails, stable drive, and soft start/stop protect people and equipment.
- Measurable ROI: Reduce film waste, cut labor hours, and boost throughput for rapid payback.
- Dedicated Support: Expert consultation, preventive maintenance, and spare parts—on demand.
Request a Quote
Ready to cut costs and boost packaging performance? Contact us with your bundle specs and throughput goals. We’ll deliver a tailored solution, detailed quote, and full support for seamless integration.
The Semiauto Horizontal Orbital Wrapping Machine S100 is ideal for lightweight and compact product packaging. Designed for semi-automatic operation, it delivers consistent wrapping results with adjustable settings. Its durable construction and user-friendly interface make it a practical solution for industries seeking cost-effective and efficient packaging options.
Inquire About This Project
Contact Information
- +8613951501635
- info@cnbhpac.com
- +8613951501635
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