Wire winding and packing line Innovative Manufacturing Solutions

An automatic steel wire rewinding and packing line is a complete automation system that transforms large wire reels into precisely wound, securely packaged smaller coils. This integrated solution combines rewinding machinery with automated packaging equipment, utilizing steel wire, PET straps, or PE binding materials to create uniform, transport-ready packages. The system typically includes length verification, weight checking, and advanced tracking capabilities that seamlessly integrate with factory management software.

Automated wire rewinding systems dramatically enhance production throughput by processing 4-6 times more material per hour compared to manual operations. These systems maintain consistent tension and winding patterns, eliminating variations in coil quality. The automation reduces labor requirements by up to 75% while minimizing material waste through precise length control. Production facilities typically achieve ROI within 18 months through increased output, reduced operational costs, and improved product consistency.

Our automatic wire rewinding lines accommodate a comprehensive range of specifications, handling wire diameters from 0.5mm to 8.0mm. Standard systems produce finished coils with diameters ranging from 300mm to 1200mm and weights up to 2,000 kilograms. Custom configurations are available for specialized applications, including fine wire processing below 0.5mm and heavy-duty systems for industrial-grade wire products. The equipment processes various wire types including low-carbon, high-carbon, stainless steel, and specialty alloy wires.

Yes, our rewinding and packing lines feature advanced integration capabilities with major MES and ERP platforms. The systems support real-time data exchange through standard protocols including OPC-UA, REST API, and SQL database connectivity. This enables automatic order processing, production tracking, quality data collection, and inventory management. Each packaged coil can be automatically labeled with barcodes or RFID tags, providing complete traceability throughout your supply chain and seamless integration with your digital factory ecosystem.

Our automated wire packing systems incorporate comprehensive safety systems including emergency stop circuits, light curtains, safety interlocks, and overload protection. The machinery features guarded moving parts, automatic fault detection, and vibration monitoring to prevent accidents. Advanced systems include predictive maintenance alerts and remote monitoring capabilities. These safety features not only protect operators but also prevent equipment damage, reducing unplanned downtime by up to 90% compared to manual packaging operations.

The complete installation and commissioning process typically requires 10-14 weeks from equipment delivery to full production. This includes: 2 weeks for foundation preparation and utility connections, 4-5 weeks for mechanical installation, 3 weeks for electrical and control system integration, 2 weeks for testing and calibration, and 1 week for operator training. Our project management team provides detailed timelines and works closely with your staff to ensure minimal disruption to your existing operations while achieving optimal system performance.