Customize orbital wrapper Innovative Manufacturing Solutions

Customized orbital wrappers are engineered to handle unique product shapes and specialized packaging requirements that standard machines cannot accommodate. Unlike off-the-shelf solutions, our bespoke orbital wrapping systems feature adjustable rotation speeds, customizable film tension controls, and adaptable arm configurations. These machines can process irregular geometries, oversized items, and delicate products with precision. The customization extends to integration with existing production lines, specific safety requirements, and specialized material handling needs for various industrial applications.

Multiple sectors leverage custom orbital wrapping for specialized packaging needs. Aerospace companies use them for wrapping composite materials and aircraft components. Construction equipment manufacturers protect heavy machinery parts and structural elements. The marine industry wraps pipes, propellers, and ship components. Energy sector applications include transformer coils, turbine blades, and pipeline sections. Automotive manufacturers protect sensitive subassemblies and custom parts. Each industry benefits from tailored solutions that address specific product dimensions, weight distribution, and protective requirements during transit and storage.

Our custom orbital wrappers offer extensive modification capabilities including adjustable ring diameters from 500mm to 3000mm, variable rotation speeds from 5-30 RPM, and customizable film carriage movements. Additional options include heated film systems for enhanced adhesion, multiple film roll stations for automatic material changeover, integrated strapping units, and climate-controlled enclosures. Control systems can be tailored with programmable logic controllers, touchscreen interfaces, and recipe storage for different product types. Safety features like light curtains, emergency stops, and interlocking guards are customized to your facility's specific requirements.

The timeline for custom orbital wrapper implementation typically spans 10-16 weeks from initial consultation to operational commissioning. The process begins with a 2-3 week engineering assessment and design phase, followed by 6-8 weeks for manufacturing and assembly. Installation requires 1-2 weeks, with an additional week for testing, calibration, and operator training. Complex projects with unique specifications may extend this timeline. We provide detailed project management with regular progress updates and factory acceptance testing to ensure the customized equipment meets your exact specifications before shipment.

Our customized orbital wrapping systems accommodate diverse packaging materials including standard polyethylene stretch films, UV-resistant films for outdoor storage, vented films for moisture-sensitive products, and anti-static films for electronic components. Specialized options include reinforced films for heavy-duty protection, pre-stretched films for cost efficiency, and biodegradable materials for sustainable packaging. The machines can handle film widths from 500mm to 2000mm and roll diameters up to 400mm. Custom tension control systems ensure optimal film application regardless of material characteristics, providing consistent wrapping quality across different film types.

We provide comprehensive technical support beginning with detailed operator and maintenance training during commissioning. This includes hands-on instruction covering daily operation, routine maintenance, troubleshooting procedures, and safety protocols. Our support package features remote monitoring capabilities, 24/7 technical assistance, and access to our online knowledge base. Customers receive detailed documentation including operation manuals, maintenance schedules, and spare parts lists. We offer optional service contracts for preventive maintenance and rapid response support. Our global service network ensures prompt assistance regardless of your facility's location, minimizing potential downtime.